Breakfast Cereals Corn Flakes Production Line

Breakfast Cereals Corn Flakes Production Line

This corn flakes production line features a well-designed structure, high-quality materials, self-cleaning capability, and stable operation. Easy to operate with precise parameter control, it produces crispy, tasty breakfast cereals that are highly popular in the market. From mixing, extruding & cooking, flaking, roasting, to coating, this line is flexible and scalable, capable of producing directly expanded cereals, flakes, co-extruded (filled), and bicolored cereals.

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Applications

Ideal for producing high-quality breakfast cereals with different shapes and flavors, this corn flakes machine line is suitable for:

  • Cereal Production: Corn flakes, flakes, co-extruded, and bicolored cereals.
  • Snack & Breakfast Items: Crispy, sweetened, or flavored cereal snacks.
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Parameters of Breakfast Cereals Corn Flakes Processing Line

Model Corn flakes machine MT70 Corn flakes machine MT75 Corn flakes machine MT80
Installed power 130KW 180kw 220kw
Power consumption 95kw 120kw 130kw
Capacity 120-150kg/hr 200-300kg/hr 300-500kg/hr

Breakfast Cereals Corn Flakes Processing Process

Integrated into modern food processing production lines, the corn flakes processing line includes:

Batching 01

Batching

Batch mixers with various capacities and smart paddle designs ensure precise, uniform mixing. Weight sensors allow accurate measurement of micro-components for consistent product quality.
Extruding & Cooking 02

Extruding & Cooking

Raw material is conveyed through a rotating screw, where friction and pressure cook the dough. The extrudate is pushed through a die to achieve the desired shape.
Flaking & Rolling 03

Flaking & Rolling

Twin high-standard rollers form semi-finished pellets into flakes. A scraper ensures smooth separation and even thickness. The machine interface is user-friendly, allowing easy operation.
Drying 04

Drying

Removes excess moisture while maintaining flake shape and texture.
Roasting 05

Roasting

High-temperature air heating quickly puffs the flakes, ensuring even and rapid cooking for optimal texture.
Coating 06

Coating

Sugar, water, and other additives are melted and evenly sprayed onto the corn flakes in a warming jar with a rotating roller. The liquid sugar volume is adjustable, allowing perfect coating for a consistent taste.
Packing 07

Packing

Combination head weighers and vertical automatic packing machines handle filling, sealing, and counting. Optional air compressors or nitrogen systems can be added for enhanced preservation.

Advantages

Integrated with food processing equipment, the line offers:

  • Full Automation & MCC Control: Our line can integrate an MCC control system, managing all stages from raw material mixing to final packing and palletizing.
  • Expert Support: Meiteng Machinery provides on-site consultation, product trials, and technical support throughout the project lifecycle to ensure optimal equipment selection and maintenance.
  • Energy Efficient & High Output: The line is designed for flexibility, efficiency, and longevity, maximizing energy utilization while ensuring high-quality breakfast cereals.

About Meiteng Machinery

Meiteng Machinery is a professional supplier of corn flakes production machines and turnkey food processing machinery suppliers. With decades of experience, we provide fully customized cereal processing lines, covering batching, extrusion, flaking, roasting, coating, and packing. Designed for high efficiency, hygiene, and reliable output, our solutions help manufacturers worldwide scale production and deliver premium breakfast cereals.

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